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Dry solids in Iron Sludge and Iron Slurry

Measuring Dry Solids (dry matter) in iron sludge / iron water for mining and water supply (drink water production) or industrial water treatment

Dry solids in Iron Sludge and Iron Slurry

Measuring Dry Solids (%DS) in Iron Sludge

Iron sludge/slurry, also known as iron oxide sludge or ferric sludge, is a byproduct of drinking water production from water that contains iron.

Common methods for managing iron sludge include dewatering or drying to reduce its volume before recycling or reuse in certain applications. A reliable measurement of the sludge concentration (Dry Solids or %DS) is key to a correct handling and processing of the sludge.

"As a drinking water company reliant on groundwater, we produce several truckloads of iron sludge weekly. We tested optical and microwave sensors from several suppliers. Only Olpas provides a technology that can successfully measure %DS in Iron Sludge."

Key features


IoT-ready

  • IoT-ready, with digital output optimised for energy efficient data communication

  • Low energy usage

  • Easy to connect to an external powersupply (batteries or solar)


Comparison of Olpas Dry Solids (DS) sensor to traditional DS-measurements


Sampling

Optical (UV)

Microwave

Olpas Sensors

Applicable in high turbidity medium?

Not applicable

Unaffected by signal reflection of iron particles?

Not applicable (☠️)

Unaffected by colour variations?

Online measurement

Maintenance interval required

Manual action

x2 per week

x1 per month

x1 per season

Measurement of dry solids in iron sludge is clearly very challenging with traditional measurement technologies.


Olpas DS-measurement in Iron Sludge is suitable for measurements in

  • Free hanging in a silos or bassins: chain mounted, fixed mounting or mounted in a guiding tube

  • Inline measurement in a pipe



Available Products

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MLSS / (activated) sludge concentration (Tentacle version, Chain mounting)

OBO-MLSA

MLSS / (activated) sludge concentration (Tentacle version, Chain mounting)

Factory callibrated sensor with modbus interface.  No screens or buttons necessary. 

MLSS / (activated) sludge concentration (Inline)

OTU-MLSA

MLSS / (activated) sludge concentration (Inline)

Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

Water monitoring: Suspended Sediment Concentration (SSC)

OTE-SEDA

Water monitoring: Suspended Sediment Concentration (SSC)

Olpas SSC sensors use a novel proprietary 3-8 Mhz Accoustic Backscattering measurement technology for an exceptional wide coverage of particle sizes for its concentration measurement.  The sensors are pre-calibrated, drift-resistant and require very few maintenance.

Suspended Sediment Concentration (SSC) (inline mounting)

OTU-SEDA

Suspended Sediment Concentration (SSC) (inline mounting)

Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

TSS concentration (Inline mounting)

OTU-TSSB

TSS concentration (Inline mounting)

Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

TSS concentration in challenging environments

OTE-TSSC

TSS concentration in challenging environments

Olpas TSS sensors are pre-calibrated, drift-resistant and required very few maintenance; thanks to an industry leading fouling resistance and minimal sensor drift. 

TSS Low Concentration (Inline)

OTU-TSSD

TSS Low Concentration (Inline)

Low concentration TSS measurement (0 - 2.000 mg/L). Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

Dry Solids (%DS) measurement in Iron water / Iron sludge (Inline mounting)

OTU-IWAA

Dry Solids (%DS) measurement in Iron water / Iron sludge (Inline mounting)

Measurement of dry matter (dry solids, DS) in iron water, iron sludge, ferric (hydr)oxide. 


Dry Solids (%DS) measurement in Iron water / Iron sludge (Submersible, chain mounting)

OBO-IWAA

Dry Solids (%DS) measurement in Iron water / Iron sludge (Submersible, chain mounting)

Measurement of dry matter (dry solids, DS) in iron water, iron sludge, ferric (hydr)oxide. 


Polymer Concentration Measurement (PCM) - Membrane safeguarding (Inline)

OTU-PCMB

Polymer Concentration Measurement (PCM) - Membrane safeguarding (Inline)

Measuring Polyelektrolyte (PE)/Polymer/Flocculant/Coagulant in low concentrations, as part of safeguarding and monitoring tool for membranes.  Easy installation and maintenance with Hot-Tap retractable.

Sludge Concentration (Inline mounting, hot-tap transducer)

OTU-SDXA

Sludge Concentration (Inline mounting, hot-tap transducer)

Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

TSS in dewatering centrate (with centrate pump and flowcell)

OTD-SDPB

TSS in dewatering centrate (with centrate pump and flowcell)

An easy to install end-to-end measurement solution with limited impact of air-bubbles and exceptional fouling resistance thanks to ultrasound measurement technology.  For measuring TSS in concentrations from 0 - 2.000 mg/L. 

The device consists of a sample grabber (centrate pump) and flow-cell.

TSS in dewatering centrate (inline mounting, hot-tap transducer)

OTU-SDXB

TSS in dewatering centrate (inline mounting, hot-tap transducer)

Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

Polymer Concentration Measurement (PCM) (High concentrations, Inline)

OTU-PCMA

Polymer Concentration Measurement (PCM) (High concentrations, Inline)

Measuring high concentrations of PE/Polymer flocculant in the PE dissolution process (from powder), PE emulsion, PE dilution and activation.  Easy installation and maintenance with Hot-Tap retractable.

Residual Polymers in dewatering centrate (with centrate pump and flowcell)

OTD-SDPC

Residual Polymers in dewatering centrate (with centrate pump and flowcell)

An easy to install end-to-end measurement solution with limited impact of air-bubbles and exceptional fouling resistance thanks to ultrasound measurement technology.  For measuring polymer concentrations. 

The device consists of a sample grabber (centrate pump) and flow-cell.

Sludge Cake Concentration (Inline mounting, SS316 transducer)

OTU-SDXD

Sludge Cake Concentration (Inline mounting, SS316 transducer)

Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

Sludge Cake Concentration - Grabbing Solution and Sensor

OTD-SDWE

Sludge Cake Concentration - Grabbing Solution and Sensor

The Olpas sludge concentration measurement system consists of a dataprocessor and ultrasound transducer, with a sample grabber.  The system is capable of measuring sludge in concentrations from 0 - 40 %DS. 

The Olpas ultrasound technology provides a fouling-resistant measurement of the sludge concentration, independent of sludge type or morphology.

Solids Concentration Measurement - Through Pipe (Clamp-on) [TRL-7]

OTD-THRC

Solids Concentration Measurement - Through Pipe (Clamp-on) [TRL-7]

Clamp-on sensor for measurement through pipe.

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