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Sludge Concentration (Solids concentration in sludge)

The Olpas Sludge Concentration sensors offers a cost-effective measurement with maintenance intervals that are four times longer compared to optical sensors.

 Sludge Concentration (Solids concentration in sludge)

An essential parameter to monitor the dewatering process

Measuring the sludge concentration at the inlet of the dewatering unit allows pro-active adaptation of the dewatering process. Monitoring variations in ingoing sludge, is vital to determine the most optimal process: the parameters of the dewatering unit, and the amount of polymers to add.

An accurate reliable measurement that swiftly follows the concentration trend allows the control system logic to adapt the sludge flow-rate, dewatering-parameters and PE-concentration to be added.


Key features


An Olpas sensor where optical turbidity sensors fail

Current state-of-the-art optical sensors fail to measure the concentration accurately in changing conditions, due to their dependence on the optical parameters of the sludge. Furthermore, fouling is present after a few days (sometimes even hours!) of operation which cannot be fully reversed by the fault-prone mechanical wipers or pressured air cleaning.


An Olpas sensor as an economic alternative to microwave sensors

Sensors using microwave measurement technology are often used as an alternative for measurement in circumstances where optical parameters fail. Sticky sludge or frequently changing optical parameters are harmful for a reliable optical measurement. Thats where microwave based sensors come around.

These sensors however are expensive to buy, and expensive to install, with a cost that depends on the specifics of the installation (size of pipe).

Microwave sensors also need in-situ calibration per sludge type, making the technology not suitable for measurements in installations with varying sludge sources.  


Comparison of Olpas Slude Concentration sensor to traditional measurements



Olpas Sensors

Optical (UV)

Microwave

Sampling

Economic sensor (Product cost)

Not applicable

Economic sensor (Installation)

Not applicable

Economic sensor (Maintenance)

Not applicable

Applicable in high turbidity medium?

❌ Not applicable

Unaffected by signal reflection of iron particles?

❌ Not applicable (☠️)

Unaffected by colour variations?

Online measurement

Maintenance interval required

x1 per month recommended

x2 per week

x1 per month

Manual action


Available Products

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MLSS / (activated) sludge concentration (Tentacle version, Chain mounting)

OBO-MLSA

MLSS / (activated) sludge concentration (Tentacle version, Chain mounting)

Factory callibrated sensor with modbus interface.  No screens or buttons necessary. 

MLSS / (activated) sludge concentration (Inline)

OTU-MLSA

MLSS / (activated) sludge concentration (Inline)

Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

Water monitoring: Suspended Sediment Concentration (SSC)

OTE-SEDA

Water monitoring: Suspended Sediment Concentration (SSC)

Olpas SSC sensors use a novel proprietary 3-8 Mhz Accoustic Backscattering measurement technology for an exceptional wide coverage of particle sizes for its concentration measurement.  The sensors are pre-calibrated, drift-resistant and require very few maintenance.

Suspended Sediment Concentration (SSC) (inline mounting)

OTU-SEDA

Suspended Sediment Concentration (SSC) (inline mounting)

Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

TSS concentration (Inline mounting)

OTU-TSSB

TSS concentration (Inline mounting)

Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

TSS concentration in challenging environments

OTE-TSSC

TSS concentration in challenging environments

Olpas TSS sensors are pre-calibrated, drift-resistant and required very few maintenance; thanks to an industry leading fouling resistance and minimal sensor drift. 

TSS Low Concentration (Inline)

OTU-TSSD

TSS Low Concentration (Inline)

Low concentration TSS measurement (0 - 2.000 mg/L). Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

Dry Solids (%DS) measurement in Iron water / Iron sludge (Inline mounting)

OTU-IWAA

Dry Solids (%DS) measurement in Iron water / Iron sludge (Inline mounting)

Measurement of dry matter (dry solids, DS) in iron water, iron sludge, ferric (hydr)oxide. 


Dry Solids (%DS) measurement in Iron water / Iron sludge (Submersible, chain mounting)

OBO-IWAA

Dry Solids (%DS) measurement in Iron water / Iron sludge (Submersible, chain mounting)

Measurement of dry matter (dry solids, DS) in iron water, iron sludge, ferric (hydr)oxide. 


Polymer Concentration Measurement (PCM) - Membrane safeguarding (Inline)

OTU-PCMB

Polymer Concentration Measurement (PCM) - Membrane safeguarding (Inline)

Measuring Polyelektrolyte (PE)/Polymer/Flocculant/Coagulant in low concentrations, as part of safeguarding and monitoring tool for membranes.  Easy installation and maintenance with Hot-Tap retractable.

Sludge Concentration (Inline mounting, hot-tap transducer)

OTU-SDXA

Sludge Concentration (Inline mounting, hot-tap transducer)

Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

TSS in dewatering centrate (with centrate pump and flowcell)

OTD-SDPB

TSS in dewatering centrate (with centrate pump and flowcell)

An easy to install end-to-end measurement solution with limited impact of air-bubbles and exceptional fouling resistance thanks to ultrasound measurement technology.  For measuring TSS in concentrations from 0 - 2.000 mg/L. 

The device consists of a sample grabber (centrate pump) and flow-cell.

TSS in dewatering centrate (inline mounting, hot-tap transducer)

OTU-SDXB

TSS in dewatering centrate (inline mounting, hot-tap transducer)

Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

Polymer Concentration Measurement (PCM) (High concentrations, Inline)

OTU-PCMA

Polymer Concentration Measurement (PCM) (High concentrations, Inline)

Measuring high concentrations of PE/Polymer flocculant in the PE dissolution process (from powder), PE emulsion, PE dilution and activation.  Easy installation and maintenance with Hot-Tap retractable.

Residual Polymers in dewatering centrate (with centrate pump and flowcell)

OTD-SDPC

Residual Polymers in dewatering centrate (with centrate pump and flowcell)

An easy to install end-to-end measurement solution with limited impact of air-bubbles and exceptional fouling resistance thanks to ultrasound measurement technology.  For measuring polymer concentrations. 

The device consists of a sample grabber (centrate pump) and flow-cell.

Sludge Cake Concentration (Inline mounting, SS316 transducer)

OTU-SDXD

Sludge Cake Concentration (Inline mounting, SS316 transducer)

Factory callibrated sensor with Modbus interface. 

Extended transducer for easy installation and maintenance with Hot-Tap retractable.

Sludge Cake Concentration - Grabbing Solution and Sensor

OTD-SDWE

Sludge Cake Concentration - Grabbing Solution and Sensor

The Olpas sludge concentration measurement system consists of a dataprocessor and ultrasound transducer, with a sample grabber.  The system is capable of measuring sludge in concentrations from 0 - 40 %DS. 

The Olpas ultrasound technology provides a fouling-resistant measurement of the sludge concentration, independent of sludge type or morphology.

Solids Concentration Measurement - Through Pipe (Clamp-on) [TRL-7]

OTD-THRC

Solids Concentration Measurement - Through Pipe (Clamp-on) [TRL-7]

Clamp-on sensor for measurement through pipe.

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